T型鋼制軌道輪產(chǎn)品簡介
（基于45#鋼數(shù)控精密加工與鍍鋅表面處理工藝）
T型鋼制軌道輪采用高強(qiáng)度45#鋼為基材，結(jié)合數(shù)控CNC精密車加工技術(shù)，打造出適配性強(qiáng)、性能穩(wěn)定的軌道輪產(chǎn)品。通過定制化尺寸設(shè)計及精密滾珠軸承的配合，可廣泛應(yīng)用于工業(yè)運(yùn)輸、軌道交通、重型機(jī)械等領(lǐng)域，滿足多樣化場景的承重、導(dǎo)向與移動需求
材料選擇
以優(yōu)質(zhì)45#碳素結(jié)構(gòu)鋼為原料，具備高強(qiáng)度、耐磨性及良好的機(jī)械加工性能，確保軌道輪在重載條件下的穩(wěn)定性
精密加工
軸承集成
內(nèi)嵌精密滾珠軸承，優(yōu)化負(fù)載分布，降低摩擦系數(shù)，提升滾動效率與使用壽命，適用于高頻次、高負(fù)荷作業(yè)環(huán)境
鍍鋅防腐：輪體表面采用電鍍鋅工藝，形成致密鋅層，有效隔絕水分、氧氣及腐蝕介質(zhì)，顯著提升耐候性與抗鹽霧性能，適用于潮濕、沿海等嚴(yán)苛環(huán)境
產(chǎn)品特點
高承載能力：T型鋼結(jié)構(gòu)的截面設(shè)計優(yōu)化了力學(xué)性能，單輪承重可達(dá)100kgs至數(shù)十噸（視規(guī)格而定），滿足重型設(shè)備需求
靈活適配性：尺寸可定制化，支持非標(biāo)軌道系統(tǒng)的快速匹配，降低改造成本。
低維護(hù)成本：鍍鋅防腐+軸承密封設(shè)計，減少日常潤滑與銹蝕維護(hù)需求。
環(huán)保節(jié)能：45#鋼可回收利用，鍍鋅工藝符合綠色制造標(biāo)準(zhǔn)，降低全生命周期環(huán)境影響。
應(yīng)用場景
工業(yè)運(yùn)輸：港口起重機(jī)、物流AGV小車、自動化生產(chǎn)線輸送系統(tǒng)。
軌道交通：地鐵檢修軌道、鐵路貨車轉(zhuǎn)向架輔助輪。
重型機(jī)械：礦山設(shè)備軌道輪、工程機(jī)械移動底盤組件。
新能源領(lǐng)域：風(fēng)力發(fā)電設(shè)備維護(hù)軌道、光伏板運(yùn)輸軌道系統(tǒng)。
T-Shaped Steel Rail Wheel Product Introduction
(Based on 45# Steel CNC Precision Machining and Zinc-Plated Surface Treatment)
1. Product Overview
The T-shaped steel rail wheel is manufactured using high-strength 45# carbon steel as the base material, combined with CNC precision machining technology, to create a highly adaptable and durable rail wheel. With customizable dimensions and integration of precision ball bearings, it is widely applicable in industrial transportation, rail transit, heavy machinery, and other fields, meeting diverse needs for load-bearing, guidance, and mobility.
2. Core Manufacturing Process
Material Selection
Premium 45# carbon structural steel is used for its high strength, wear resistance, and excellent machinability, ensuring stability under heavy-load conditions.
Precision Machining
CNC Turning: High-precision CNC lathes shape the wheel body with dimensional tolerances controlled within ±0.15mm, guaranteeing precision and smooth surface finish.
Customizable Dimensions: Adjustable wheel diameter, width, and shaft hole specifications to fit various rail systems (e.g., T-slot rails, I-beam rails).
Bearing Integration
Embedded precision ball bearings optimize load distribution, reduce friction, and enhance rolling efficiency and service life, suitable for high-frequency, high-load environments.
Zinc Plating Anti-Corrosion
Electro-galvanized surface treatment forms a dense zinc layer to block moisture, oxygen, and corrosive agents, significantly improving weather resistance and salt spray resistance for harsh environments (e.g., humidity, coastal areas).
3. Product Features
High Load Capacity: T-shaped steel cross-section optimizes mechanical performance, supporting loads from 100 kgs to tens of tons (varies by specifications) for heavy-duty equipment.
Customizable Adaptability: Tailored dimensions enable rapid compatibility with non-standard rail systems, reducing retrofitting costs.
Low Maintenance: Zinc plating and sealed bearing design minimize lubrication and rust maintenance needs.
Eco-Friendly: Recyclable 45# steel and zinc-plating process comply with green manufacturing standards, reducing environmental impact.
4. Application Scenarios
Industrial Transportation: Port cranes, logistics AGVs, automated production line conveying systems.
Rail Transit: Subway maintenance tracks, railway freight car bogie auxiliary wheels.
Heavy Machinery: Mining equipment rail wheels, construction machinery chassis components.
Renewable Energy: Wind turbine maintenance tracks, solar panel transport rail systems.
Note: Parameters and applications can be further customized to meet user requirements, with full-process technical support available.
